Tiqing Zhao, Wenjun Liang, Pak San Yip, 等. Microfabricationtechniquesanddeviceapplicationsofsinglecrystallinediamond[J]. Functional Diamond, 2025,(1).
Tiqing Zhao, Wenjun Liang, Pak San Yip, et al. Microfabrication techniques and device applications of single crystalline diamond[J]. 2025, (1).
Tiqing Zhao, Wenjun Liang, Pak San Yip, 等. Microfabricationtechniquesanddeviceapplicationsofsinglecrystallinediamond[J]. Functional Diamond, 2025,(1). DOI: 10.1080/26941112.2025.2589683.
Tiqing Zhao, Wenjun Liang, Pak San Yip, et al. Microfabrication techniques and device applications of single crystalline diamond[J]. 2025, (1). DOI: 10.1080/26941112.2025.2589683.
Diamond has many excellent physicochemical properties including ultrahigh hardness
wide bandgap
outstanding thermal conductivity
and high electron mobility
which has emerged as a critical material for high-power electronics
quantum technologies
and micro/nano-electromechanical systems (MEMS/NEMS). Single crystalline diamond tends to have better performance than polycrystalline diamond in some fields including thermal management
optics and quantum information. However
its extreme hardness and chemical inertness pose significant challenges for scalable microfabrication and require specialized techniques beyond conventional silicon-based processes. This paper systematically summarizes the latest progress in single crystalline diamond (SCD) MEMS manufacturing
including the diamond growth achieved through high pressure and high temperature (HPHT) or chemical vapor deposition (CVD)
two-dimensional (2D) nanostructures achieved through inductively coupled plasma (ICP) etching and focused ion beam (FIB) milling and three-dimensional (3D) structures achieved through ion implant-assisted exfoliation (IAL)
diamond on insulator (DOI)
and angled etching strategies. We focused on introducing the applications of SCD in thermal management
photonic device
quantum systems
and heterojunctions. However
there are still some challenges
such as high fabrication costs
interfacial thermal resistance in hetero-integrated devices
and limitations in n-type doping efficiency. Emerging approaches like deep elastic strain engineering (DESE) can offer novel pathways to regulate SCD’s electronic and quantum properties. In the future
interdisciplinary combination in materials science
nanofabrication
and quantum engineering are critical to for next-generation electronics